Greenhouse

A raspberry grower was certain the EC and pH sensors were lying, so we tested the water by hand

A raspberry farm on soilless substrate measures EC and pH in the drainage water. When the readings did not match what the grower expected, an independent reagent test on site backed the sensors and pointed at the fertigation system instead.

Protected raspberry production on soilless substrate 4 min read
EC and pH probes held in a black 3D-printed housing in a substrate drainage channel, with runoff water pouring over them
Both probes sit in a printed fixture in the drain, so they read moving runoff rather than whatever is left standing in the channel.

Results on site

2
parameters in the drain

EC and pH held in the flow by one printed housing

Reagent
independent cross-check

Wet chemistry, a different principle from the probe, run on site

Fertigation
where the fault actually was

The monitoring was right, the dosing was not

The challenge
The drain readings did not match what the grower expected, and his first conclusion was that the new instruments were faulty. Until that was settled, the data was worth nothing to him.
What we installed
EC and pH probes held in a purpose-printed housing in the drainage channel, plus an independent reagent test run on site, in front of the grower, using a different measurement principle.
The result
The reagent test agreed with the sensors. The anomaly was real, and the fault was found upstream in the irrigation and fertigation system rather than in the monitoring.

The situation

Raspberries here are grown on soilless substrate: the roots sit in a contained volume of growing media rather than in the ground, and everything the plant gets arrives dissolved in the irrigation water. That arrangement gives a grower precise control, and it removes the safety net. Soil is a large, slow buffer that dilutes mistakes. A bag of substrate is not. Whatever the fertigation system delivers reaches the roots on the next irrigation, at close to full strength.

Which is why the interesting measurement is not the feed line but the drain. What comes out of the substrate has already been through the root zone, so it carries the result rather than the intention. A dosing unit reports what it meant to do. The runoff reports what happened.

So EC and pH probes went into the drainage channel that runs between the beds, held in a housing printed for the purpose. That detail matters more than it sounds: drainage is shallow and comes in pulses, and a probe just laid in a channel spends half its life in still water and half in air. The fixture holds both probes at a fixed depth in the moving stream, which is the difference between a time series and a set of unrelated numbers.

The call

Then the readings moved somewhere the grower did not expect, and he phoned to say the sensors were lying.

That reaction is the correct one, and it is worth saying so plainly. When an instrument disagrees with an experienced grower’s understanding of their own farm, the instrument is the newest and least proven thing in the room. He had been growing this crop for years. The probes had been in the channel for a fraction of that. Doubting them first is not stubbornness, it is reasonable inference.

It also means the data is worth nothing until the doubt is resolved. A monitoring system that is suspected of lying does not get acted on, and a system that does not get acted on may as well not be installed. Every argument about accuracy, cadence and coverage is downstream of one question: does the grower believe the number.

Settling it

There are only two possibilities when a reading contradicts expectation. Either the instrument is faulty, or the reading is real and something in the system has changed. Nothing useful happens until you know which, and the way to find out is to measure the same water by a method that shares nothing with the first one.

So the test was reagent chemistry rather than an electrode. A sample from the same drain, treated and read against a colour card, on site, with the grower watching the colour come up. No shared electronics, no shared calibration, no shared failure mode, and no need for anyone to take our word for the result. He could see it himself.

The reagent agreed with the sensors.

That single fact reassigned the entire problem. The anomaly was not an artefact of a probe. It was a true description of what was coming out of the substrate, which meant something upstream was putting something different in. The fault was in the irrigation and fertigation system, and it was found because a continuous measurement caught a change that nothing else on the farm was positioned to see.

Why it matters

The useful lesson here is not about EC or pH. It is that the first real job of a new instrument on a farm is to survive being disbelieved, and that the way it survives is by being checkable.

This is also the argument for measuring the drain at all. Fertigation faults are quiet. An injector losing suction, a dosing channel drifting, a solenoid passing when it should be closed, a stock tank mixed wrong: none of them stop the irrigation, none of them raise an alarm on the controller, and none of them look like anything from the pump house. They change what reaches the root zone. On substrate, where there is no buffer to absorb the error, that change reaches the plant immediately and shows up in the crop weeks later, by which point the cause is long gone.

A continuous reading on the runoff is the only place that story is visible while it is still happening. In this case it was visible, it was doubted, it was checked by an independent method, and it turned out to be right.

From the site

Lined drainage channel running between raised soilless substrate beds inside a protected raspberry structure
Drainage from the substrate beds collects in a lined channel, which is where the measurement has to happen.
A hand holding a glass test tube of reagent-treated sample next to a printed pH colour comparison card
The cross-check: a reagent test read against a colour card, on site, with the grower watching.

Hardware in this deployment

Every sensor below connects to the same controller. That is what makes a mixed site possible.

Questions about this deployment

Why measure the drainage water instead of the feed line?

The feed line tells you what the dosing unit believes it is delivering. The drain tells you what actually happened in the root zone. Those are different questions, and the gap between them is where problems live. If a dosing channel drifts, a valve leaks or a stock tank is wrong, the feed line can look entirely normal while the plants receive something else. The drain is downstream of every one of those failures.

What do you do when a grower says the sensor must be broken?

You settle it, before anything else. A reading that disagrees with expectation is either a faulty instrument or a real signal, and there is no way to use the data until you know which. The fastest way to resolve it is a measurement by a completely different principle: wet chemistry rather than an electrode, run on site, with the grower watching the colour develop. It either agrees or it does not, and the answer is visible without anyone having to trust our equipment.

Does a reagent test prove the sensor is accurate?

It proves something narrower and more useful in the moment. It is an independent cross-check, not a laboratory calibration, and it will not resolve small differences. What it does establish is whether the reading is real or whether the probe is producing nonsense, which is exactly the question that was in dispute. Once the two methods agree, the anomaly has to be explained by the system rather than by the instrument.

Why does growing on soilless substrate need this more than growing in soil?

Because there is no buffer. A plant in soil sits in a large volume that resists change, so a fertigation error is diluted and shows up slowly. A plant in a bag of substrate has a small root volume and gets everything it receives from the solution, so an error reaches the roots on the next irrigation. The tolerance for a dosing fault is much lower, and the time available to notice one is much shorter.

How do you get a stable reading out of a shallow drainage channel?

With a fixture. Runoff in a drain is shallow and intermittent, so a probe simply laid in the channel spends part of its time in still water, part of it in air, and reads accordingly. The housing here was printed for the job: it holds both probes at a fixed depth in the moving stream, which is what makes the readings comparable to each other over time rather than a record of where the probe happened to be lying.

What kind of fertigation faults does drain monitoring catch?

The ones that do not announce themselves. A dosing channel delivering the wrong amount, an injector losing suction, a solenoid passing when it should be shut, a stock solution mixed to the wrong strength. None of these stop the irrigation, so nothing looks broken from the control room. They change what arrives at the root zone, and the drain is where that becomes visible.

Planning something similar?

Tell us what needs monitoring and we will scope a right-sized system with you.

Send a message instead