Aquaculture

Pond aerators, switched from a phone and then handed to the oxygen sensor

A fish farm puts its pond aerators under remote control, then automates them against a dissolved oxygen threshold so the water decides when they run.

Open earthen production ponds with floating paddlewheel aerators 2 min read
Paddlewheel aerators on an open production pond. They no longer need someone at the pond to switch them.

Results on site

0
trips to switch an aerator

Start and stop from a phone, from anywhere with a signal

24/7
threshold control

The controller acts on the dissolved oxygen reading, including overnight

1
controller per pond

The same unit reads the water and switches the aerator

The challenge
Aerators had to be switched by hand at the pond. That means someone physically present for every start and stop, including at night, and oxygen falling between visits with nobody there to notice.
What we installed
Omni Genesis controllers driving the aerator starters through their control outputs, switchable from a phone and able to run automatically against a dissolved oxygen threshold.
The result
Aeration runs on the oxygen reading rather than on someone's schedule, and any aerator can still be overridden by hand from a phone.

The situation

Aeration is the most consequential switch on a fish farm. Paddlewheel aerators sit out on open production ponds and are the difference between a normal night and a mortality event, because dissolved oxygen falls after dark, falls further in heat, and falls further again with a heavy standing crop and a recent feed.

At this farm, running them meant going to them. Every start and every stop was a person at the pond, and between those visits nothing was watching. That is a workable arrangement in daylight with a light stocking. It is a poor one at three in the morning in summer, which is exactly when the decision matters most.

What was installed

An Omni Genesis controller sits on the bank at the pond, wired two ways: to a dissolved oxygen probe in the water, and through its control outputs to the aerator’s starter. The controller does not carry the motor current. It switches the starter, and the starter runs the motor, so the high-current side stays where an electrician put it.

That single connection changes what the aerator is. It stops being a machine you walk to and becomes an output the system can operate.

Two ways to run it

The first is remote manual control. Anyone with access opens OmniCloud on a phone and starts or stops any aerator, from the bank or from home. The trip to the pond disappears, and so does the reason to leave an aerator running all night just because nobody wants to drive out and turn it off.

The second is why the probe is in the water. Set the dissolved oxygen level at which aeration should start and the level at which it can stop, and the controller runs the aerator against those levels by itself. Aeration stops being a timetable and becomes a response to the pond. It runs when the oxygen says it is needed, including through the night, and it stops when it is not, which is the same decision a good manager would make if they were standing there with a meter at every hour.

Manual control does not go away when automation is switched on. The two coexist, because harvests, maintenance and weather produce situations no threshold was written for.

Why it matters

The control loop runs on the controller, not in the cloud. A dropped connection costs you remote switching and the live view; it does not cost you the aeration decision, which is the part that must not depend on a cellular signal at four in the morning.

This is also the shortest path from monitoring to something a farm can feel. A sensor that only reports tells you the oxygen fell. A controller that reads the same sensor and switches the aerator means it did not fall as far.

From the site

Omni Genesis controller mounted on a concrete post at the pond bank, cable running down toward the water and an aerator floating behind
A controller on the bank, wired to the aerator starter and to the probe in the pond.
A phone held at the pond edge showing OmniCloud, with the pond and its aerators in the background
The same controls from the bank or from anywhere else.

Hardware in this deployment

Every sensor below connects to the same controller. That is what makes a mixed site possible.

Questions about this deployment

How does a controller switch an aerator on and off?

Through its control outputs. The controller does not carry the motor current itself; it switches the aerator's starter or contactor, which is what actually powers the motor. That keeps the high-current side where it belongs and means the same approach works for a paddlewheel, a blower or a pump.

What does threshold control on dissolved oxygen mean in practice?

You set the dissolved oxygen level at which aeration should start and the level at which it can stop. The controller reads the probe in the pond and drives the aerator against those levels on its own. Instead of aerating on a fixed timetable, whether or not the pond needs it, the pond's own oxygen reading decides.

Can the farm still switch an aerator by hand?

Yes. Remote manual control and automatic control are the same system. Anyone with access can start or stop an aerator from a phone at any time, which matters during harvest, maintenance or any situation the rules were not written for.

Why is dissolved oxygen the parameter that drives aeration?

Because it is the one that kills fish fastest. Oxygen falls at night when photosynthesis stops and respiration continues, and it falls further with heat, with stocking density and after feeding. It is also the parameter a person is least likely to be watching at four in the morning, which is precisely when it tends to bottom out.

Does the aerator keep running if the connection drops?

Threshold control runs on the controller itself, not in the cloud, so the decision to start or stop an aerator does not depend on a live connection. The connection is what gives you remote switching and the record of what happened; the control loop is local.

Planning something similar?

Tell us what needs monitoring and we will scope a right-sized system with you.

Send a message instead